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Manual Hydraulic Coin Cell Crimper
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Manual Hydraulic
Coin Cell Crimper
The S4R Manual Hydraulic Coin Cell Crimper is designed for laboratory coin-cell assembly. A hand-operated hydraulic pump generates the crimping load, while the front-mounted analogue gauge indicates hydraulic pressure.
The standard die set accommodates CR2016, CR2025 and CR2032 cells. Additional dies extend the machine to other specified formats and dedicated disassembly applications.
Manual operation. Three cell formats.
One standard crimping die set is included for all three listed formats. No electrical supply is required.
A compact hydraulic platform for coin-cell assembly
Steel frame
A four-column steel structure supports the upper and lower tooling during crimping.
Manual hydraulic control
A pump lever, analogue gauge and pressure-release valve provide manual operation without electricity.
PTFE core
A corrosion-resistant PTFE core provides electrical insulation at the tooling contact to help reduce short-circuit risk during crimping.
Oil collection tray
An aluminium tray is supplied for placement beneath the machine to collect accidental hydraulic oil leakage.
Set the hydraulic pressure for the selected cell assembly
The pump is operated by hand, with pressure monitored on the analogue gauge. The documented reference range for CR20XX cell crimping is 850–1,000 psi, approximately 59–69 bar. Confirm the appropriate setting for the selected case, gasket, tooling and internal cell stack.
The hydraulic unit has a nominal maximum load rating of 8 tonne-force and incorporates automatic pressure relief. This component rating is not the recommended force to apply to a coin cell.
One standard die set, with additional formats available
Compatibility depends on the installed die set. The standard package covers the three CR20XX formats listed below; other formats require the appropriate optional tooling.
| Cell format / function | Tooling | Supply |
|---|---|---|
| CR2016 · CR2025 · CR2032 | One standard hardened-steel crimping die set compatible with all three formats | Included |
| CR2325 | Dedicated crimping die set | Optional |
| CR2450 | Dedicated crimping die set | Optional |
| AG3 · AG5 | Crimping dies selected for the required case format | Optional |
| Three-electrode CR2032 | Dedicated crimping die core for compatible three-electrode cases | Optional |
| Coin-cell disassembly | Dedicated upper and lower de-crimping dies; confirm the required cell format when ordering | Optional |
| Other case formats | Specify the case dimensions for tooling compatibility review and quotation | On request |
Construction, hydraulic system and standard tooling
| Parameter | Specification |
|---|---|
| Product type | Manual hydraulic coin cell crimper |
| Frame | Steel, four-column construction |
| Actuation | Hand-operated hydraulic pump |
| Electrical supply | Not required |
| Pressure monitoring | Front-mounted analogue hydraulic pressure gauge |
| Pressure release | Manual release valve and automatic pressure relief |
| Nominal hydraulic unit capacity | 8 tonne-force maximum; not the recommended coin-cell crimping load |
| CR20XX reference crimping pressure | 850–1,000 psi (approximately 59–69 bar); validate for the selected cell assembly |
| Effective piston area | 11.34 cm² |
| Standard die compatibility | CR2016, CR2025 and CR2032 |
| Crimping die material | Hardened steel |
| Insulating core | PTFE |
| Oil collection | Aluminium collection tray included |
| Installation | Laboratory benchtop, outside the glovebox |
Standard supply for benchtop assembly
Included in the standard package
- Manual hydraulic coin cell crimper with pump lever, analogue pressure gauge and release valve.
- One crimping die set for CR2016, CR2025 and CR2032 cells.
- 100 CR2032 coin cell case sets.
- Aluminium oil collection tray.
Optional accessories
- Crimping dies for CR2325, CR2450, AG3 and AG5 cases.
- Dedicated crimping die core for three-electrode CR2032 cells.
- De-crimping die sets for compatible coin cells.
- Replacement crimping dies.
Keep the dies clean and use the correct crimping setup
-
1
Match the die to the cell. Install the tooling specified for the case format and check its condition before assembly.
-
2
Monitor hydraulic pressure. Use the appropriate setting for the cell configuration and follow the operating instructions. Excessive pressure can accelerate die wear.
-
3
Clean after each use. Remove electrolyte residues using the prescribed cleaning procedure to limit corrosion of the tooling.
-
4
Use the collection tray. Position the supplied aluminium tray beneath the machine and check for hydraulic oil leakage during routine maintenance.
Manual Hydraulic
Coin Cell Crimper
The S4R Manual Hydraulic Coin Cell Crimper is designed for laboratory coin-cell assembly. A hand-operated hydraulic pump generates the crimping load, while the front-mounted analogue gauge indicates hydraulic pressure.
The standard die set accommodates CR2016, CR2025 and CR2032 cells. Additional dies extend the machine to other specified formats and dedicated disassembly applications.
Manual operation. Three cell formats.
One standard crimping die set is included for all three listed formats. No electrical supply is required.
A compact hydraulic platform for coin-cell assembly
Steel frame
A four-column steel structure supports the upper and lower tooling during crimping.
Manual hydraulic control
A pump lever, analogue gauge and pressure-release valve provide manual operation without electricity.
PTFE core
A corrosion-resistant PTFE core provides electrical insulation at the tooling contact to help reduce short-circuit risk during crimping.
Oil collection tray
An aluminium tray is supplied for placement beneath the machine to collect accidental hydraulic oil leakage.
Set the hydraulic pressure for the selected cell assembly
The pump is operated by hand, with pressure monitored on the analogue gauge. The documented reference range for CR20XX cell crimping is 850–1,000 psi, approximately 59–69 bar. Confirm the appropriate setting for the selected case, gasket, tooling and internal cell stack.
The hydraulic unit has a nominal maximum load rating of 8 tonne-force and incorporates automatic pressure relief. This component rating is not the recommended force to apply to a coin cell.
One standard die set, with additional formats available
Compatibility depends on the installed die set. The standard package covers the three CR20XX formats listed below; other formats require the appropriate optional tooling.
| Cell format / function | Tooling | Supply |
|---|---|---|
| CR2016 · CR2025 · CR2032 | One standard hardened-steel crimping die set compatible with all three formats | Included |
| CR2325 | Dedicated crimping die set | Optional |
| CR2450 | Dedicated crimping die set | Optional |
| AG3 · AG5 | Crimping dies selected for the required case format | Optional |
| Three-electrode CR2032 | Dedicated crimping die core for compatible three-electrode cases | Optional |
| Coin-cell disassembly | Dedicated upper and lower de-crimping dies; confirm the required cell format when ordering | Optional |
| Other case formats | Specify the case dimensions for tooling compatibility review and quotation | On request |
Construction, hydraulic system and standard tooling
| Parameter | Specification |
|---|---|
| Product type | Manual hydraulic coin cell crimper |
| Frame | Steel, four-column construction |
| Actuation | Hand-operated hydraulic pump |
| Electrical supply | Not required |
| Pressure monitoring | Front-mounted analogue hydraulic pressure gauge |
| Pressure release | Manual release valve and automatic pressure relief |
| Nominal hydraulic unit capacity | 8 tonne-force maximum; not the recommended coin-cell crimping load |
| CR20XX reference crimping pressure | 850–1,000 psi (approximately 59–69 bar); validate for the selected cell assembly |
| Effective piston area | 11.34 cm² |
| Standard die compatibility | CR2016, CR2025 and CR2032 |
| Crimping die material | Hardened steel |
| Insulating core | PTFE |
| Oil collection | Aluminium collection tray included |
| Installation | Laboratory benchtop, outside the glovebox |
Standard supply for benchtop assembly
Included in the standard package
- Manual hydraulic coin cell crimper with pump lever, analogue pressure gauge and release valve.
- One crimping die set for CR2016, CR2025 and CR2032 cells.
- 100 CR2032 coin cell case sets.
- Aluminium oil collection tray.
Optional accessories
- Crimping dies for CR2325, CR2450, AG3 and AG5 cases.
- Dedicated crimping die core for three-electrode CR2032 cells.
- De-crimping die sets for compatible coin cells.
- Replacement crimping dies.
Keep the dies clean and use the correct crimping setup
-
1
Match the die to the cell. Install the tooling specified for the case format and check its condition before assembly.
-
2
Monitor hydraulic pressure. Use the appropriate setting for the cell configuration and follow the operating instructions. Excessive pressure can accelerate die wear.
-
3
Clean after each use. Remove electrolyte residues using the prescribed cleaning procedure to limit corrosion of the tooling.
-
4
Use the collection tray. Position the supplied aluminium tray beneath the machine and check for hydraulic oil leakage during routine maintenance.
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