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Aluminum Laminated Film for Pouch Cells – 88 / 113 / 153 µm

https://www.s4r.fr/shop/aluminum-laminated-film-for-pouch-cells-88-113-153-mm-333 https://www.s4r.fr/web/image/product.template/333/image_1920?unique=e4177be
Multilayer aluminum laminated film for forming and heat-sealing pouch-cell cases in battery research and prototyping. Available in 88, 113 and 153 µm thicknesses, combining PA, aluminum and PP functional layers for mechanical protection, barrier performance and heat sealing.

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Pouch Cell Materials · Multilayer Film

Aluminum laminated film for pouch-cell fabrication

Multilayer aluminum-plastic film designed for forming and heat-sealing pouch-cell cases used in battery research and prototyping. Its PA / bonding layer / aluminum / PP architecture combines mechanical protection, barrier performance and an inner heat-sealable surface.

Thicknesses
88 · 113 · 153 µm
Forming-depth index
4.0–4.5 mm
Heat-seal strength
≥60–90 N/15 mm
Key features

Three selected film grades for laboratory pouch-cell fabrication

The S4R range covers thin, standard and reinforced laminate configurations while maintaining the same functional pouch-film architecture.

Three thicknesses

88, 113 and 153 µm grades cover different requirements for flexibility, laminate strength and pouch construction.

Multilayer barrier structure

Functional PA, bonding, aluminum and PP layers combine external protection, metallic barrier performance and an internal sealing surface.

Formable laminate

Tested forming-depth indices range from 4.0 to 4.5 mm without fracture or delamination under the stated test conditions.

Laboratory roll formats

Selected roll widths and lengths provide practical formats for pouch-cell research, development and prototyping.

Material architecture

PA / aluminum / PP multilayer construction

Aluminum laminated pouch film combines several functional layers into a single flexible material. The outer polyamide surface provides mechanical protection, the aluminum foil acts as the principal metallic barrier and the polypropylene layer forms the internal heat-sealing surface facing the cell volume.

The layers are permanently bonded into a flexible laminate designed to maintain structural integrity during pouch forming and sealing.

Darker surface · PA side
Brighter surface · PP side
Aluminum barrier layer
Heat-sealable PP interface
Outside Layer architecture
PA · Polyamide Outer protection
Bonding layer Laminate interface
Aluminum Barrier layer
PP · Polypropylene Inner sealing layer
Inside · Cell side
Reference layer thicknesses · 88 / 113 µm grades
Thickness PA Bonding Layer Aluminum PP Total
88 µm 15 µm 3 µm 35 µm 35 µm 88 µm
113 µm 25 µm 3 µm 40 µm 45 µm 113 µm
Technical data

Specifications by film grade

The three grades provide different laminate, sealing and electrolyte-resistance characteristics according to film thickness.

Thickness PA / Al Peel Al / PP Peel Heat-Seal Strength Forming Depth Electrolyte Resistance
88 µm ≥3.0 N/15 mm ≥9.0 N/15 mm ≥60 N/15 mm 4.0 mm ≥7.0 N/15 mm
113 µm ≥3.0 N/15 mm ≥12.0 N/15 mm ≥60 N/15 mm 4.5 mm ≥7.0 N/15 mm
153 µm ≥4.0 N/15 mm ≥16.0 N/15 mm ≥90 N/15 mm 4.5 mm ≥12.0 N/15 mm

All grades: no fracture or delamination under the stated forming test conditions. Peel, sealing and electrolyte-resistance values are technical test indices for the corresponding film grades.

Available configurations

Laboratory roll formats

Selected roll dimensions for the three S4R aluminum laminated pouch-film grades.

Thickness Available Formats
88 µm 200 mm × 5 m · 200 mm × 10 m · 200 mm × 20 m
113 µm 200 / 240 / 400 mm × 5 / 10 / 20 m
153 µm 200 / 240 / 400 mm × 5 / 10 / 20 m
Applications

For pouch-cell research and prototyping

Flexible packaging material for laboratory pouch-cell preparation across rechargeable battery research and development applications.

Lithium-ion cells
Laboratory fabrication and prototyping of rechargeable lithium-ion pouch cells.
Sodium-ion cells
Flexible pouch packaging for sodium-ion battery research and electrode evaluation.
Advanced battery research
Pouch-cell prototyping for compatible experimental battery chemistries and laboratory-scale development.
Important information

Orientation, forming, sealing and compatibility

Film orientation The darker PA surface forms the external side of the pouch; the brighter PP surface faces the internal cell volume. The tab sealing polymer is positioned against the PP surface at the electrode-tab feedthrough.
Forming depth Forming-depth values are technical test indices. Practical forming capability also depends on cavity dimensions, corner radius, tooling, forming process and operating conditions.
Heat sealing Sealing temperature, pressure and dwell time should be established for the selected film thickness, tab-sealing material and sealing equipment.
Electrolyte compatibility Compatibility should be validated for the intended electrolyte system, temperature and test duration before use in a new battery chemistry.

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